Hot dip galvanizing process

Process introduction

01

The principle of hot-dip galvanizing is simply to immerse the cleaned iron parts into a zinc bath through the wetting effect of Flux, so that the steel and molten zinc react to form an alloyed film.

A good hot-dip galvanizing operation should ensure that each process is under strict control and that the functions of the process can be fully utilized. Moreover, if the previous process is defective, it will cause a chain reaction of adverse reactions in the subsequent processes, which will greatly increase the operating cost or result in defective hot-dip galvanizing products. If the pretreatment is poor, the molten zinc cannot fully react with the steel to form a perfect galvanized layer structure. If the post-processing is poor, the appearance of the galvanized layer will be easily damaged and the commercial value of the galvanized layer will be reduced.  

The process is detailed below

Process introduction

02

Degreasing

Remove organic impurities from the surface of the plated parts, such as grease, etc. (Operating temperature 60℃~85℃)

Pickling

Use hydrochloric acid to remove surface rust from the plated parts. (room temperature)

Fluxing

Prevent re-oxidation of steel and accelerate the bonding of zinc to the steel surface. (Zinc oxide ammonia solution, operating temperature 60℃~80℃)

Galvanizing

Workers remove zinc oxide from the furnace surface to ensure appearance quality.

Cooling

After galvanizing is completed, the plated object will be sent to a cooling water tank with a temperature of 60°C for cooling.

QC

Conduct surface inspection and film thickness measurement to ensure quality.